Palisade Roll Forming Machine

Palisade Roll Forming Machine

The Palisade Roll Forming Machine is designed to manufacture formed steel sections for palisade fencing systems. The finished profiles are used as vertical pales, rails, posts, and related fence components that create a rigid perimeter barrier around industrial, commercial, infrastructure, and property sites.
Unlike conventional wall or roofing profiles, palisade fence sections are exposed as individual structural members. Their profile depth, rib arrangement, edge configuration, and connection holes directly influence the rigidity and assembly of the completed fence. The forming line is therefore configured around the geometry of the fence section rather than a building cladding panel.
Galvanized steel and pre-painted steel are commonly processed, with material thickness selected according to the required fence strength and installation conditions.
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Description
Technical Parameters

Hangzhou IUWON Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of palisade roll forming machine in China. With abundant experience, we warmly welcome you to buy high quality palisade roll forming machine from our factory. Good service and reasonable price are available.

 

Fence Profile Geometry & Structural Strength

A palisade pale normally uses a formed section rather than a completely flat steel strip. Ribs, folds, and shaped edges increase the section's resistance to bending while keeping the profile relatively narrow.

The roller tooling progressively develops these features from the flat coil. Forming pressure is distributed across several passes so that the longitudinal ribs and edges are established without excessive distortion. The final profile can be configured with different cross-sections according to the required fence design.

Common profile features include:

Central reinforcement ribs

Folded side edges

Flat or curved face sections

Reinforced returns

Mounting flanges

Bolt-hole areas

Pointed or shaped upper ends

The same production principle can be adapted to different pale widths and depths, while the forming sequence is selected according to material thickness and profile complexity.

palisade roll forming machine
palisade roll forming machine

 

Main Technical Parameters

Parameter Typical Specification
Application Palisade Fence Profiles
Material Galvanized Steel / Pre-Painted Steel
Material Thickness 1.50–3.00 mm
Coil Width Profile Dependent
Profile Width 60–150 mm
Forming Speed 5–15 m/min
Forming Stations 12–20
Shaft Diameter 60–80 mm
Shaft Material 40Cr
Roller Material 45# Steel / GCr15
Main Motor 7.5–18.5 kW
Transmission Gearbox Drive
Cutting Method Hydraulic Cut-Off
Length Control Encoder + PLC
Control System PLC + Touchscreen
Power Supply 380 V / 50 Hz / 3 Phase

 

 

Pale, Rail & Post Production

A palisade fence is normally assembled from several different metal components. Vertical pales are attached to horizontal rails, while posts provide the main support points along the fence line.

The production line can be configured around the required component rather than limiting production to one fence profile. With appropriate tooling, the equipment can manufacture formed pale sections and other compatible fence members.

Punching equipment can be incorporated when the pale or rail requires regularly spaced fixing holes. Hole location and pitch can be established according to the connection method used between the pale, rail, and post.

For heavy-gauge profiles, the forming section can be equipped with a reinforced frame and higher-capacity transmission to accommodate the greater forming load.

 

Line Configuration

Machine Section Configuration
Decoiler Hydraulic / Manual
Maximum Coil Load 3–5 Tons
Straightening Optional Leveling Unit
Entry Feeding Adjustable Side Guides
Punching Optional Hydraulic / Servo Punch
Roll Forming Dedicated Fence Profile Tooling
Drive System Gearbox + Coupling
Forming Shaft Solid 40Cr Shaft
Cut-Off Hydraulic
Length Measurement Encoder
Control Cabinet PLC + HMI
Discharge Heavy-Duty Run-Out Table
Safety Emergency Stop + Protective Guards

 

 

Palisade Fence Applications

The completed profiles are used to construct perimeter fencing where a rigid and durable barrier is required. Individual steel pales are installed vertically and connected to horizontal rails, with the entire assembly anchored to supporting posts.

Typical applications include:

Industrial Facilities
Factories, workshops, warehouses, and production compounds can use palisade fencing to define and protect the site boundary.

Utilities & Infrastructure
Substations, water facilities, communication facilities, transport infrastructure, and other restricted areas may require a stronger perimeter barrier.

Commercial Properties
The profiles can be used around commercial compounds, storage yards, logistics facilities, and service areas.

Public & Institutional Sites
Palisade systems can be installed around schools, public facilities, maintenance areas, and other properties requiring controlled boundaries.

Residential & Property Boundaries
Smaller pale sections can be used for residential compounds and private property fencing.

 

The finished fence can be configured with different pale heights, spacing, rail arrangements, and post intervals according to the installation requirements. The upper portion of the pale can also be prepared in different shapes, such as straight, pointed, or security-oriented profiles, through subsequent processing.

For a customized production line, the main inputs are pale cross-section, material thickness, developed width, rib geometry, finished length, fixing-hole pattern, and required production output. These specifications determine the forming tooling, punching arrangement, drive capacity, and cutting configuration.

The result is a dedicated forming solution for producing repeatable metal fencing sections from coil material, with the profile geometry matched to the structural requirements of the completed palisade fence.

 

 

 

 

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