U Profile for Steel Framing and Solar Support Systems

 

A U Purlin Roll Forming Machine is designed to continuously manufacture U-shaped cold-formed steel profiles for steel framing, solar support systems, and construction structures. Unlike conventional C and Z purlins, the U section features a symmetrical open profile, providing balanced geometry and flexible connection surfaces for applications requiring customized structural support.

The machine processes galvanized steel, pre-galvanized steel, or high-strength structural steel through continuous roll forming, with optional online punching and automatic cutting. Finished products include U Purlin, U Channel, and customized open-section profiles.

The equipment is suitable for manufacturers producing structural profiles in different dimensions and lengths according to project drawings.

Typical Products

  • U Purlin
  • U Channel
  • U Shaped Steel Profile
  • Open Section Profile
  • Customized U Structural Section

Typical Applications

  • Steel framing
  • Industrial construction
  • Roof and wall structures
  • Solar support systems
  • Agricultural structures
  • Equipment support frames
U Purlin Roll Forming Machine
U Purlin Roll Forming Machine
U Purlin Roll Forming Machine
U Purlin Roll Forming Machine

 

Precision Forming for Symmetrical U Sections

The structural performance of a U profile depends strongly on the consistency of its web and flange geometry. The roll forming system gradually shapes the steel strip through multiple forming stations to control flange symmetry, web flatness, profile straightness, and final dimensions.

The production process typically includes:

Decoiling → Leveling → Guiding → Pre-Forming → U Profile Forming → Final Sizing → Cutting

For customized U purlins, the machine can be configured around the required web width, flange height, material thickness, punching pattern, and cutting length.

Typical Profile Range

Parameter Typical Range
Web Width 60–250 mm
Flange Height 30–100 mm
Lip Height 10–30 mm
Material Thickness 1.5–4.0 mm
Profile Length 1–12 m
Yield Strength 235–550 MPa

 

Online Punching for Structural Connections

U purlins can be equipped with an integrated punching system for factory-prepared connection holes. The punching unit can produce different hole patterns without requiring separate drilling after roll forming.

Typical punching configurations include:

Hole Type Application
Round Hole Bolt connection
Long Slot Installation adjustment
Web Hole Connection to columns or brackets
Flange Hole Roof and wall fastening
End Hole Purlin-to-frame connection

Online punching improves hole-position consistency and reduces secondary machining during structural assembly.

 

Technical Parameters

Parameter Specification
Finished Profile U Purlin / U Channel / Open Section
Raw Material Galvanized Steel / Structural Steel
Material Thickness 1.5–4.0 mm
Maximum Coil Weight 3–5 tons
Coil Inner Diameter 508 / 610 mm
Coil Outer Diameter ≤1,600 mm
Forming Stations 12–20
Production Speed 8–22 m/min
Main Shaft Diameter 70–100 mm
Shaft Material 40Cr
Roller Material GCr15
Roller Hardness 58–62 HRC
Main Motor Power 15–30 kW
Hydraulic Power 5.5–11 kW
Hydraulic Pressure 12–16 MPa
Cutting Accuracy ±1 mm
Profile Straightness ≤2 mm/m
Control System PLC + HMI
Power Supply 380 V / 50 Hz / 3 Phase

Final specifications are configured according to the customer's U-profile drawing, material grade, thickness, punching pattern, and required production speed.

 

Material and Surface Options

Material Suitable Application Main Feature
Pre-Galvanized Steel General structural framing Corrosion protection
Galvanized Steel Outdoor construction Improved corrosion resistance
High-Strength Steel Heavy structural applications Higher yield strength
Coated Steel Specific environmental conditions Additional surface protection

For solar and outdoor structures, material selection should consider humidity, temperature variation, atmospheric exposure, and required service life.

 

U Purlin Applications

Steel Framing

U profiles can be used as secondary framing members for:

Roof structures

Wall framing

Structural reinforcement

Building partitions

Equipment supports

Solar Support Systems

U sections can be incorporated into selected photovoltaic structures where a symmetrical open section is required.

Applications include:

Ground-mounted solar structures

Agricultural PV systems

Solar equipment support frames

Construction Structures

Customized U profiles can also serve as:

Reinforcement members

Support channels

Roof framing components

Customized structural sections

 

U Purlin vs Other Purlin Profiles

Profile Main Application Core Advantage
C Purlin Lightweight steel framing Simple structural geometry
Z Purlin Large-span structures Overlapping connection
CZ Purlin Multi-specification production C/Z profile flexibility
Sigma Purlin High-strength structures High stiffness-to-weight ratio
U Purlin Special structural support Symmetrical open-section design

The U Purlin Roll Forming Machine is therefore positioned for manufacturers requiring customized U-shaped structural profiles rather than standard C or Z purlin production.

 

Why Choose U Purlin Roll Forming Machine?

Symmetrical U-section forming for balanced structural geometry

Adjustable profile dimensions for different project requirements

Online punching for factory-prepared connections

Continuous roll forming for long-length structural profiles

High-strength steel compatibility for demanding applications

Customized tooling for non-standard U-section designs

 

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Hangzhou IUWON Technology Co., Ltd. is one of the most professional u purlin roll forming machine manufacturers and suppliers in China. Please feel free to buy custom made u purlin roll forming machine made in China here from our factory. For price consultation, contact us.

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