U Profile for Steel Framing and Solar Support Systems
A U Purlin Roll Forming Machine is designed to continuously manufacture U-shaped cold-formed steel profiles for steel framing, solar support systems, and construction structures. Unlike conventional C and Z purlins, the U section features a symmetrical open profile, providing balanced geometry and flexible connection surfaces for applications requiring customized structural support.
The machine processes galvanized steel, pre-galvanized steel, or high-strength structural steel through continuous roll forming, with optional online punching and automatic cutting. Finished products include U Purlin, U Channel, and customized open-section profiles.
The equipment is suitable for manufacturers producing structural profiles in different dimensions and lengths according to project drawings.
Typical Products
- U Purlin
- U Channel
- U Shaped Steel Profile
- Open Section Profile
- Customized U Structural Section
Typical Applications
- Steel framing
- Industrial construction
- Roof and wall structures
- Solar support systems
- Agricultural structures
- Equipment support frames




Precision Forming for Symmetrical U Sections
The structural performance of a U profile depends strongly on the consistency of its web and flange geometry. The roll forming system gradually shapes the steel strip through multiple forming stations to control flange symmetry, web flatness, profile straightness, and final dimensions.
The production process typically includes:
Decoiling → Leveling → Guiding → Pre-Forming → U Profile Forming → Final Sizing → Cutting
For customized U purlins, the machine can be configured around the required web width, flange height, material thickness, punching pattern, and cutting length.
Typical Profile Range
| Parameter | Typical Range |
|---|---|
| Web Width | 60–250 mm |
| Flange Height | 30–100 mm |
| Lip Height | 10–30 mm |
| Material Thickness | 1.5–4.0 mm |
| Profile Length | 1–12 m |
| Yield Strength | 235–550 MPa |
Online Punching for Structural Connections
U purlins can be equipped with an integrated punching system for factory-prepared connection holes. The punching unit can produce different hole patterns without requiring separate drilling after roll forming.
Typical punching configurations include:
| Hole Type | Application |
|---|---|
| Round Hole | Bolt connection |
| Long Slot | Installation adjustment |
| Web Hole | Connection to columns or brackets |
| Flange Hole | Roof and wall fastening |
| End Hole | Purlin-to-frame connection |
Online punching improves hole-position consistency and reduces secondary machining during structural assembly.
Technical Parameters
| Parameter | Specification |
|---|---|
| Finished Profile | U Purlin / U Channel / Open Section |
| Raw Material | Galvanized Steel / Structural Steel |
| Material Thickness | 1.5–4.0 mm |
| Maximum Coil Weight | 3–5 tons |
| Coil Inner Diameter | 508 / 610 mm |
| Coil Outer Diameter | ≤1,600 mm |
| Forming Stations | 12–20 |
| Production Speed | 8–22 m/min |
| Main Shaft Diameter | 70–100 mm |
| Shaft Material | 40Cr |
| Roller Material | GCr15 |
| Roller Hardness | 58–62 HRC |
| Main Motor Power | 15–30 kW |
| Hydraulic Power | 5.5–11 kW |
| Hydraulic Pressure | 12–16 MPa |
| Cutting Accuracy | ±1 mm |
| Profile Straightness | ≤2 mm/m |
| Control System | PLC + HMI |
| Power Supply | 380 V / 50 Hz / 3 Phase |
Final specifications are configured according to the customer's U-profile drawing, material grade, thickness, punching pattern, and required production speed.
Material and Surface Options
| Material | Suitable Application | Main Feature |
|---|---|---|
| Pre-Galvanized Steel | General structural framing | Corrosion protection |
| Galvanized Steel | Outdoor construction | Improved corrosion resistance |
| High-Strength Steel | Heavy structural applications | Higher yield strength |
| Coated Steel | Specific environmental conditions | Additional surface protection |
For solar and outdoor structures, material selection should consider humidity, temperature variation, atmospheric exposure, and required service life.
U Purlin Applications
Steel Framing
U profiles can be used as secondary framing members for:
Roof structures
Wall framing
Structural reinforcement
Building partitions
Equipment supports
Solar Support Systems
U sections can be incorporated into selected photovoltaic structures where a symmetrical open section is required.
Applications include:
Ground-mounted solar structures
Agricultural PV systems
Solar equipment support frames
Construction Structures
Customized U profiles can also serve as:
Reinforcement members
Support channels
Roof framing components
Customized structural sections
U Purlin vs Other Purlin Profiles
| Profile | Main Application | Core Advantage |
|---|---|---|
| C Purlin | Lightweight steel framing | Simple structural geometry |
| Z Purlin | Large-span structures | Overlapping connection |
| CZ Purlin | Multi-specification production | C/Z profile flexibility |
| Sigma Purlin | High-strength structures | High stiffness-to-weight ratio |
| U Purlin | Special structural support | Symmetrical open-section design |
The U Purlin Roll Forming Machine is therefore positioned for manufacturers requiring customized U-shaped structural profiles rather than standard C or Z purlin production.
Why Choose U Purlin Roll Forming Machine?
Symmetrical U-section forming for balanced structural geometry
Adjustable profile dimensions for different project requirements
Online punching for factory-prepared connections
Continuous roll forming for long-length structural profiles
High-strength steel compatibility for demanding applications
Customized tooling for non-standard U-section designs
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Hangzhou IUWON Technology Co., Ltd. is one of the most professional u purlin roll forming machine manufacturers and suppliers in China. Please feel free to buy custom made u purlin roll forming machine made in China here from our factory. For price consultation, contact us.
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