Aluminium Roll Forming Machine

Aluminium Roll Forming Machine

An Aluminium Roll Forming Machine is a continuous cold-forming production line that converts an Aluminum Coil, Pre-painted Aluminum Coil, or Aluminum Alloy Coil into a fixed cross-sectional profile through multiple forming stations.
A typical production line consists of a Hydraulic Decoiler, Coil Feeding System, Leveling Machine, Roll Forming Stations, Hydraulic Punching Machine, Servo Flying Cut System, and PLC Control System. The line receives coil stock, controls strip position, forms the required geometry, cuts finished parts to length, and transfers products to the receiving table.
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Description
Technical Parameters

Hangzhou IUWON Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of aluminium roll forming machine in China. With abundant experience, we warmly welcome you to buy custom made aluminium roll forming machine from our factory. Good service and reasonable price are available.

 

Parameter Details

Product Specifications

Order No. Roll Forming Machine
Custom Processing Available Yes
WeightConsult for details (t)
Brand IUWON
Type Roll Forming Machine
Model Roll Forming Machine
Alias Roll Forming Machine
Application Manufacturing of various box panel production lines
Motor Power Consult for details (kw)
Overall Dimension Consult for details (mm)
 

Product Advantages

Continuous Coil-to-Profile Production

The machine converts Aluminum Coil directly into finished profiles through a continuous roll forming process. Material passes through multiple roller stations without repeated manual bending or secondary forming operations.

Controlled Forming for Aluminum Materials

The roll forming section distributes deformation across 12–30 forming stations. This forming sequence helps control springback and maintains profile geometry for products such as Aluminum Roofing Sheets, Solar Mounting Rails, and Aluminum Gutters.

Integrated Punching and Cutting

The production line can combine online punching, length measurement, and servo flying cutting in a single process. Slots, holes, and finished lengths are produced without transferring material between separate machines.

Profile-Specific Roller Tooling

Rollers are machined according to the customer's profile drawing. The machine can produce C Channels, U Channels, Door Frame Profiles, Standing Seam Panels, and other custom aluminum sections by changing tooling configurations.

PLC-Based Production Control

The PLC Control System manages line speed, cutting length, punching position, and production quantity through a touch-screen interface. Operators can store and recall production parameters during profile changeovers.

Application Areas

Automotive Industry

The produces structural profiles used in vehicle body assemblies, cargo compartments, roof reinforcement systems, battery enclosures, and interior support frames.

Common products include:

  • Aluminum Structural Profiles
  • Aluminum Hat Channels
  • Aluminum U Channels
  • Aluminum Reinforcement Sections

The production line forms aluminum coils with thicknesses typically ranging from 0.8 mm to 3.0 mm. The resulting profiles are transferred to welding, riveting, or mechanical fastening processes during vehicle assembly.

Road Construction Industry

Road infrastructure projects require long aluminum sections that support drainage, signage, safety barriers, and bridge accessories.

The machine can form:

  • Aluminum Guardrail Components
  • Drainage Channel Profiles
  • Road Sign Support Channels
  • Bridge Edge Profiles

Profiles are produced from continuous coil stock and cut to specified lengths before installation. In outdoor environments exposed to rain, dust, and temperature fluctuations, aluminum profiles provide corrosion resistance without requiring galvanizing operations.

Construction Industry

The machine converts aluminum coils into roofing, cladding, framing, and support profiles used in commercial and industrial buildings.

Common products include:

  • Aluminum Roofing Sheets
  • Standing Seam Roof Panels
  • Aluminum Wall Cladding Profiles
  • Aluminum Ceiling Channels
  • Aluminum C Channels
  • Aluminum Z Purlins

The roll forming process creates continuous profile geometry across panel lengths of several meters, reducing the number of joints required during building installation.

Home Decoration Industry

Architectural interior systems often require lightweight aluminum profiles with repeatable dimensions and finished surfaces.

The machine forms:

  • Aluminum Door Frame Profiles
  • Aluminum Window Frame Profiles
  • Decorative Trim Profiles
  • Cabinet Frame Sections
  • Ceiling Support Profiles

Color-coated and anodized aluminum coils can be processed directly, allowing finished profiles to enter cutting and assembly operations without additional surface treatment.

Shipbuilding Industry

Marine applications require aluminum components that reduce structural weight while resisting exposure to saltwater environments.

The machine can manufacture:

  • Deck Support Profiles
  • Cabin Wall Profiles
  • Ceiling Framework Sections
  • Ventilation Duct Profiles
  • Interior Partition Channels

These profiles are typically integrated into modular ship structures through welding or mechanical fastening systems. Material selection depends on marine-grade aluminum alloy specifications and project requirements.

Power Industry

Electrical and energy projects use roll formed aluminum sections for cable management and equipment support systems.

The machine produces:

  • Cable Tray Profiles
  • Solar Mounting Rails
  • PV Support Channels
  • Equipment Frame Sections
  • Electrical Enclosure Profiles

In photovoltaic projects, the punching unit creates mounting slots before final forming. The finished Solar Mounting Rail is then connected to support brackets and panel fixation systems during field installation.

Additional Custom Profile Applications

Depending on profile geometry and material specifications, the machine can also manufacture components used in:

  • Warehouse Racking Systems
  • Logistics Equipment
  • Agricultural Structures
  • Ventilation Systems
  • Modular Building Systems
  • Industrial Equipment Frames
  • Storage System Supports

Machine configuration, roller tooling, punching layout, and cutting method are determined according to the final profile drawing and production requirements.

Product Details

 

Custom processing is available according to customer requirements.

aluminium roll forming machine

excellent raw materials adopting excellent raw materials, controllable processes, and quality assurance.

excellent raw materials adopting excellent raw materials, controllable processes, and quality assurance.

aluminium roll forming machine

excellent raw materials

adopting excellent raw materials, controllable processes, and quality assurance.

aluminium roll forming machine

excellent raw materials adopting excellent raw materials, controllable processes, and quality assurance.

excellent raw materials adopting excellent raw materials, controllable processes, and quality assurance.

What We Offer

Profile-Based Engineering

HANGZHOU IUWON TECHNOLOGY CO., LTD. develop the roll forming solution according to your profile drawing, material specification, thickness range, and production target. Roller stations, shaft configuration, and cutting methods are determined based on the final profile geometry.

Custom Roll Forming Lines

The production line can be configured with:

  • Hydraulic Decoiler
  • Leveling Machine
  • Servo Feeding System
  • Online Punching Unit
  • Flying Cut System
  • Automatic Stacking System

Machine configuration is selected according to profile complexity and production requirements.

Roller Tooling Manufacturing

Rollers are designed and machined according to the required profile section, including:

  • Aluminum Roofing Sheets
  • Solar Mounting Rails
  • Aluminum Gutters
  • C Channels
  • U Channels
  • Door Frame Profiles

Tooling design controls the forming sequence and final profile dimensions.

Factory Testing

Each machine undergoes trial production before shipment. Forming accuracy, punching position, cutting length, and machine operation are verified using sample materials or customer profile requirements.

Installation & Technical Support

Technical support covers machine installation, commissioning, operator training, and spare parts supply. Production parameters can be adjusted according to actual material and profile conditions.

Customization Process

Step 1 Submit Drawing
Step 2 Engineering Evaluation
Step 3 Technical Proposal
Step 4 Machine Manufacturing
Step 5 Factory Testing
Step 6 Installation & Start-Up

Send us your profile drawing, material thickness, and production requirements to receive a customized solution.

Start Your Custom Roll Forming Project

Looking for an Aluminium Roll Forming Machine that matches your profile design and production capacity?

Share the following information with our engineering team:

  • Profile Drawing or Section Sketch
  • Aluminum Material Specification
  • Thickness Range
  • Coil Width
  • Required Production Speed
  • Punching or Cutting Requirements

We will prepare a customized roll forming solution, machine layout, and quotation for your project.

Watch related videos

See how the Aluminium Roll Forming Machine processes aluminum coil through feeding, leveling, roll forming, punching, and cutting to produce finished profiles.

 

 

 

 

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