Hangzhou IUWON Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of double profiles roll forming machine in China. With abundant experience, we warmly welcome you to buy custom made double profiles roll forming machine from our factory. Good service and reasonable price are available.
Professional double profiles roll forming machine Parameters
| Technical Item | Typical Configuration |
|---|---|
| Machine Type | Double Profiles Roll Forming Machine |
| Production Method | Continuous cold roll forming |
| Profile Quantity | 2 profile configurations |
| Suitable Materials | Galvanized steel, pre-painted steel, carbon steel, aluminum, according to design |
| Material Thickness | Profile dependent, typically customized |
| Coil Width | Calculated according to profile development width |
| Forming Stations | Approximately 10–30 per forming system, depending on profile |
| Forming Speed | Approximately 5–30 m/min, depending on material and profile |
| Roller Material | GCr15 / 45# steel or equivalent |
| Shaft Material | 40Cr / 45# steel |
| Drive | Gearbox / chain / customized transmission |
| Cutting Method | Hydraulic or flying cut-off |
| Length Measurement | Encoder |
| Control System | PLC + Touchscreen HMI |
| Decoiler | Manual / hydraulic / automatic |
| Punching | Optional, according to hole and slot requirements |
| Power Supply | Customized according to installation location |
Actual parameters are calculated from the two finished profile drawings rather than applying one fixed specification to every Double Roll Forming Machine. IUWON's general roll forming equipment configurations likewise vary according to profile geometry, material thickness, punching requirements, finished length, and output target.
double forming machine Features
Two Profile Options in One Production System
The machine is configured to manufacture two specified metal profiles rather than limiting production to a single cross-section. This is useful when a factory needs to handle two product families with different customer specifications.
01
Profile-Specific Roller Tooling
Each profile is formed using roller geometry designed for its own cross-section. This prevents the common problem of trying to force substantially different profiles through one generic roller set.
02
Shared Equipment Where Practical
Auxiliary components such as the decoiler, control cabinet, or material feeding system may be shared when the two production specifications are compatible. Components that require profile-specific positioning can remain independently adjustable.
03
Reduced Changeover Work
The machine configuration can be designed around the actual difference between the two profiles. For compatible profiles, adjustable guides, tooling modules, or other changeover arrangements can reduce repeated setup work.
04
Integrated Punching and Cutting
Punching, length measurement, roll forming, and cutting can be combined into one continuous production process when required by the finished product. This avoids moving semi-finished strips between separate machines for basic downstream operations.
05
Application Range
Machines are used for production environments requiring two defined metal sections, including roofing and wall panels, corrugated profiles, structural framing members, purlin-related sections, cable management profiles, solar mounting components, and other cold-formed steel products. The actual application depends on the profile drawings, material grade, thickness, developed width, punching requirements, and finished dimensions.
FAQ
Can one Machine produce two completely different profiles?
It depends on the profile combination. Profiles with compatible material specifications and machine dimensions can be integrated into one system, while substantially different profiles may require independent forming sections or additional equipment.
Can the two profiles use different material thicknesses?
Yes, when the machine structure and forming tooling are designed for the required thickness ranges. The roller geometry, shaft loading, drive capacity, and forming sequence must be checked for each profile.
Can punching be included for both profiles?
Yes. Online punching can be configured according to the hole diameter, slot dimensions, longitudinal spacing, and punching position required for each profile.
How are the two profiles changed during production?
The changeover method depends on the machine design. It may involve selecting a different forming system, changing or repositioning tooling, adjusting guides, and loading the corresponding PLC production parameters. The exact changeover procedure is determined by the selected two-profile configuration.
Can IUWON design the machine from profile drawings?
Yes. HANGZHOU IUWON TECHNOLOGY CO., LTD. develops roll forming equipment according to the finished profile, material specification, thickness, punching pattern, production speed, and cutting requirements. The company has more than 20 years of experience in the metal sheet roll forming industry and provides roller manufacturing, mechanical fabrication, precision machining, assembly, electrical integration, and final commissioning.
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