Z Purlin Making Machine

Z Purlin Making Machine

This automatic Z purlin roll forming line fabricates Z-shaped steel purlins from galvanized, cold-rolled and hot-rolled coils.
Adopts PLC + touch screen control, encoder length tracking, hydraulic punching & post-cutting, tolerance ±0.3mm.
Rollers are Cr12MoV forged and quenched, stable operation, low failure rate.
Finished Z purlins feature good lap performance and high bending resistance for long-span steel roofs.
IUWON supplies standard and customized models, supporting adjustable hole patterns and sizes.
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Description
Technical Parameters

Hangzhou IUWON Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of z purlin making machine in China. With abundant experience, we warmly welcome you to buy custom made z purlin making machine from our factory. Good service and reasonable price are available.

 

Z Purlin Making Machine Features

Z-Section Forming Design: Roller geometry is developed around the required web height, flange widths, lip dimensions, and material thickness.

Defined Profile Range: Equipment specifications are established around the minimum and maximum sizes required by the customer.

Connection Hole Processing: Optional punching equipment supports specified bolt holes and slots.

Multi-Size Manufacturing Options: Manual adjustment or automatic size changing can be evaluated for plants producing different Z-section specifications.

 

z purlin making machine

Planning a New Z-Purlin Production Line?

Share your product drawings, steel thickness, required dimensions, and production targets with IUWON to begin a technical evaluation.

 

Comparison Between Different Purlin Machine Versions

Item Dedicated Z Purlin Machine Manual Adjust C/Z Interchange Machine Auto Quick-Change C/Z Purlin Machine
Main output Only Z purlin C purlin + Z purlin C purlin + Z purlin
Size switching No size switch, fixed Z range Manual adjust spacers, 30–60 min per change PLC auto adjust, 60–90 sec switch
Forming range Z120–Z300 C80–C300 / Z120–Z300 C80–C300 / Z120–Z300
Material thickness 1.2–3.0 mm 1.2–3.0 mm 1.5–3.0 mm
Production speed 12–20 m/min 10–15 m/min 12–18 m/min
Main motor 18.5 kW 22 kW 30 kW servo
Total weight ~10 Ton ~13 Ton ~18 Ton
Best fit Mass Z purlin order, stable single product Medium factory, mixed C&Z orders, budget control Large steel plant, frequent profile switching, high efficiency
Cost level Lowest Medium Higher

 

Maintenance & Daily Attention

Daily Check (Every shift)

Clean roller surface to remove iron dust, galvanized scraps; do not scratch roller surface with hard tools.

Check hydraulic oil level, oil leakage of cylinder and pipeline. Normal hydraulic pressure: 10–14 MPa.

Check whether cutting blade and punching die have chipping; sharpen or replace immediately if burr appears on finished purlin.

Check chain tension, add lubricating oil for transmission chain.

Check emergency stop button, safety cover and electrical cabinet door seal.

Weekly Maintenance

Lubricate all bearing seats with lithium grease.

Fasten loose bolts on forming frame, cutting base and hydraulic station.

Calibrate encoder and test length cutting accuracy.

Clean cooling fan inside PLC cabinet, check cable terminals for oxidation.

Monthly Maintenance

Filter or replace hydraulic oil if oil turns dark; hydraulic oil recommended: 46# anti-wear hydraulic oil.

Check rollers for wear; when profile size drifts obviously, arrange roller surface repair.

Test PLC backup battery; replace battery once a year to avoid program loss.

Check grounding wire to prevent static and electric shock risk.

Long-term storage & safety notes

Shut down power and hydraulic pump after work; release residual pressure of hydraulic system.

Do not adjust roller gap or touch moving parts when machine is running.

Operators must receive formal training before running the line.

Keep workshop dry; avoid water entering electrical cabinet and hydraulic station.

 

 
From Steel Coil to Structural Components
 

A Z-purlin production line combines several operations to convert flat steel strip into finished members. The sequence and equipment arrangement should be selected according to the product drawings and required manufacturing output.

01/

Coil Preparation and Feeding

The decoiler supports the steel coil and supplies material to the production line. Its capacity must correspond to the required coil weight, width, and thickness.

Material guiding and feeding components help align the strip before it enters the forming section. Correct feeding conditions are important for maintaining consistent material tracking.

02/

Progressive Cross-Section Formation

The steel strip passes through a series of forming stations. Each station introduces a controlled amount of bending until the web, opposing flanges, and lips reach the specified geometry.

The forming design must account for material properties, thickness, and profile dimensions. The number and arrangement of stations should be determined by the actual engineering requirements rather than treated as a universal specification for every Z-section.

03/

Punching for Structural Connections

Where required, punching equipment produces holes or slots according to the approved drawings.

The selected tooling and process sequence depend on the hole layout, material thickness, profile geometry, and accessibility of the punching locations. These details should be settled before the production line is finalized.

04/

Cutting to Order Lengths

After forming, the profile is cut to the required finished length. Cutting settings and the selected cutting method must correspond to the material and section dimensions.

For manufacturers producing different lengths in the same order, the control arrangement should support the intended production sequence and length-setting requirements.

Customize Your Z Purlin Making Machine

 

Z Purlin Making Machine

IUWON Factory Introduction

IUWON is a professional cold roll forming equipment manufacturer located in China, focusing on steel structure profile machinery for more than 15 years. Our product portfolio covers Z purlin machines, C purlin machines, roof panel roll formers, floor deck machines, guardrail roll forming lines and customized special profile equipment, serving steel structure contractors, prefab house factories and metal product manufacturers across Southeast Asia, Middle East, Latin America and Europe.

We have independent R&D workshop, CNC machining center, heat treatment workshop and assembly workshop. Every Z purlin machine will go through 72-hour continuous running test before shipment to check forming precision, hydraulic stability and electrical logic.

IUWON provides one-stop service: drawing confirmation, production tracking, factory inspection, overseas installation guidance, operator training and spare parts supply. We accept OEM & ODM, can adjust forming range, punching layout and automation grade according to your local project standard.

 

Application of Z Purlin & Z Purlin Making Machine

Z purlin produced by this machine acts as secondary load-bearing member for steel structure building envelope, mainly for roof supporting. Thanks to its lap joint design, Z purlin performs far better than C purlin on continuous long-span roof system.

Typical application scenarios:

  • Large-span steel workshop, industrial factory
  • Logistics warehouse, distribution center
  • Prefabricated steel building, commercial mall roof
  • Agricultural shed, livestock farm, greenhouse steel frame
  • Airport terminal, railway station auxiliary steel structure
  • Solar bracket auxiliary supporting purlin

Finished Z purlin supports matching with color roof sheet, insulation layer and wall cladding. It is widely used in projects requiring high load capacity and long span.

 

z purlin making machine

What to Confirm Before Ordering

The most useful equipment quotation is based on a defined production specification. A small number of unresolved technical details can affect roller design, punching tooling, machine configuration, and acceptance testing.

Profile Drawings

Provide dimensioned cross-sections showing web height, flange widths, lip dimensions, and relevant angles. If several sizes are required, include a drawing or dimension list for each specification.

Material Requirements

Identify the steel grade, coating, thickness range, and coil specifications. If material thickness varies between orders, state the minimum and maximum values clearly.

Punching and Cutting Details

Include hole diameters, slot dimensions, spacing, edge distances, finished lengths, and any other connection requirements. These details should be shown in the approved drawings whenever possible.

Production Expectations

Explain the target output, number of working shifts, typical order sizes, and expected frequency of size changes. This information helps determine the appropriate level of automation and material handling.

Installation Conditions

Confirm the factory's available floor space, electrical supply, coil handling arrangements, and destination country. The final layout and auxiliary equipment should reflect the actual installation environment.

 

Request a Z-Purlin Production Proposal

Turn Your Profile Drawings into a Defined Manufacturing Specification

Selecting roll forming equipment starts with understanding the products your factory needs to manufacture. The required cross-section, material thickness, connection features, and order mix establish the basis for the machine configuration.

IUWON can review your production requirements and prepare a technical proposal covering the relevant forming, punching, cutting, adjustment, and material handling arrangements.

Include the Following in Your Inquiry

  • Profile drawings: Web height, flange widths, lip dimensions, and other cross-section details
  • Material specifications: Steel grade, coating, and thickness range
  • Connection requirements: Hole sizes, spacing, and positions
  • Cutting requirements: Finished lengths and length tolerances
  • Product range: Number of profiles and required size combinations
  • Production targets: Expected output and working schedule
  • Automation preference: Manual adjustment or automatic size changing
  • Project details: Destination country, power supply, and factory conditions
  • Supporting files: CAD drawings, PDF drawings, or sample photographs

Drawings Not Finalized Yet?

Send the specifications currently available. IUWON can identify the outstanding technical details required for the next stage of evaluation.

Contact IUWON to discuss your Z-section purlin production requirements and request a project-specific quotation.

Customize Your Z Purlin Making Machine

 

 

 

 

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