Window Frame Roll Forming Machine

Window Frame Roll Forming Machine

The window frame roll forming machine is developed for continuous production of metal profiles used in window and door frame systems. It forms galvanized steel, pre-painted steel, stainless steel, or other coil materials into accurately defined sections with mounting lips, reinforcement ribs, folded edges, and connection channels.
Window frame profiles require tighter dimensional control than many simple sheet-metal sections because the finished profile must fit with glass, seals, locks, hinges, tracks, and adjacent frame components. The machine therefore combines controlled material feeding, multi-stage forming, profile guidance, and programmable cutting to maintain a repeatable cross-section throughout production.
Send Inquiry
Description
Technical Parameters

Hangzhou IUWON Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of window frame roll forming machine in China. With abundant experience, we warmly welcome you to buy custom made window frame roll forming machine from our factory. Good service and reasonable price are available.

 

Profile Engineering & Dimensional Control

A window frame is typically composed of several functional sections rather than a single flat bend. Depending on the system design, the profile may include glass-retaining edges, seal channels, screw flanges, reinforcing cavities, drainage paths, and interlocking sections.

The forming rolls are arranged so that these features are created progressively. Early stations establish the basic profile width, while subsequent stations develop smaller bends and functional edges. Final guide rollers correct the profile position before cutting, helping reduce twisting and dimensional variation.

The roller tooling can be manufactured according to a supplied CAD drawing or physical profile sample. Different tooling sets can be prepared for frame, sash, mullion, reinforcement, track, and other related profiles.

 

Technical Parameters

Parameter Typical Specification
Processing Material Galvanized Steel / Pre-Painted Steel / Stainless Steel
Material Thickness 0.60–2.00 mm
Strip Width According to Profile
Forming Speed 8–25 m/min
Forming Stations 16–24 Stations
Profile Type Window Frame / Sash / Mullion / Reinforcement
Roller Material 45# Steel / GCr15
Roller Hardness HRC 58–62 Optional
Main Drive Gearbox
Main Motor 7.5–18.5 kW
Cutting Accuracy ±1 mm
Cutting System Hydraulic / Flying Cutting
Control PLC + Touchscreen
Length Measurement Encoder
Electrical Supply 380 V / 50 Hz / 3 Phase

 

Window frame roll forming machine
Window frame roll forming machine

Built for Profiles with Functional Channels and Reinforcement

Window frame profiles often need internal cavities or channels to provide rigidity without unnecessarily increasing material consumption. These sections can be produced by carefully controlling the bending sequence and roller clearances.

For heavier steel profiles, the forming unit can use a reinforced machine base and higher-capacity transmission system. For thinner coated materials, the roller geometry and guide arrangement can be optimized to minimize scratches, edge distortion, and coating damage.

Additional processing can also be incorporated when the profile requires holes or slots for screws, drainage, locks, or assembly connections. Depending on the production sequence, punching may be carried out before roll forming or after the profile has been formed.

 

Machine Configuration

Machine Section Configuration
Coil Loading Manual / Hydraulic
Decoiler 3–5 Ton Standard
Straightening Optional 5–7 Roller Leveler
Feeding Adjustable Guide Feeding
Punching Optional Servo / Hydraulic Punch
Forming Unit 16–24 Precision Stations
Drive System Gearbox + Universal Joint
Cutting Hydraulic or Flying Cut-Off
Measurement Encoder
Control Cabinet PLC + Touchscreen
Profile Support Adjustable Guide Rollers
Discharge Run-Out Table
Tooling Dedicated Profile Tooling

 

 

Window & Door System Applications

The finished profiles can be used in steel and metal window systems for residential buildings, commercial properties, industrial facilities, warehouses, workshops, and other construction projects. Different profile sections can serve different functions within the same window system.

Common production applications include:

Window frame profiles

Window sash profiles

Door frame sections

Mullion and transom profiles

Steel reinforcement sections

Sliding window tracks

Glass-retaining profiles

Corner and connection profiles

For a customized line, the profile drawing is the primary basis for roller design. The required material grade, thickness range, profile dimensions, punching pattern, cutting length, and production speed are then used to determine the forming stations, tooling dimensions, drive capacity, and auxiliary equipment.

A complete production solution can therefore be configured for either a single high-volume profile or several interchangeable profiles. When multiple sections are required, dedicated tooling sets can be supplied so that each profile retains its designed geometry rather than relying on excessive manual adjustment during production.

 

Hot Tags: window frame roll forming machine, China window frame roll forming machine manufacturers, suppliers, factory, door frame forming line, Door Frame Making Machine, door frame metal profile forming line, door frame roll forming machine manufacturers, Door Panel Roll Forming Machine, Roll up Door Roll Forming Machine

Send Inquiry
Send Inquiry