Hangzhou IUWON Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of pv support bracket roll forming machine in China. With abundant experience, we warmly welcome you to buy custom made pv support bracket roll forming machine from our factory. Good service and reasonable price are available.
PV Support Bracket Roll Forming Machine Professional Technical Parameters
| Technical Item | Detailed Specification |
|---|---|
| Suitable Raw Material | Hot-dipped galvanized steel, PPGI, aluminum alloy |
| Material Thickness | 1.2mm – 3.0mm |
| Available Profiles | C-channel, U-channel, Z purlin, PV mounting rail |
| Coil Width | 80mm – 260mm |
| Forming Stations | 18 – 24 stations (customized by profile) |
| Production Speed | 8 – 18 m/min |
| Roller Material | GCr15 bearing steel, hard chrome plating, HRC58-62 |
| Punching Position Tolerance | ±0.5 mm |
| Cut-to-length Tolerance | ±1 mm |
| Main Motor Power | 22KW ~ 37KW |
| Control System | PLC + Touch Screen HMI |
| Decoiler Load | 3~5 tons hydraulic decoiler |
| Working Voltage | 380V / 415V / 480V, 50/60Hz, 3-phase |
Core PV Support Bracket Forming Machine Features
High Precision Forming & Punching
PV support brackets require strict precision to guarantee stable assembly of solar panels. The machine adopts servo synchronous feeding and online hydraulic punching. Hole spacing and profile dimensions maintain tight tolerance. Multi-stage gradual rolling avoids zinc coating peeling and surface scratches. Hard chrome plated rollers ensure long service life and consistent profile shape during mass continuous production.
Fully Automatic Synchronized Production
Controlled by PLC human-machine interface, operators set bracket size, hole pattern and cutting length on the touchscreen. The whole line automatically runs unwinding, leveling, punching, roll forming and flying cutting. It supports product counting and real-time fault alarm. Flying shear cutting realizes non-stop cutting, improving overall output and minimizing labor cost.
Flexible Tooling for Multiple Profiles
One production line can produce different PV bracket profiles by changing roller sets and punching molds. It supports C, U, Z purlin and solar rails for different solar mounting solutions. We customize molds according to customer drawings or samples to match different national solar industry standards. Quick change design reduces profile switching time.
Heavy Duty Structure & Low Maintenance
The main machine frame is thick steel welded with high rigidity and anti-vibration property. High precision gearbox transmission ensures quiet and stable running. Major electrical parts adopt world-famous brands. Modular structure makes inspection and spare parts replacement simple, cutting long-term maintenance expenditure for your factory.
High Yield & Fast ROI
Running speed up to 18 m/min enables large batch production for solar bracket factories. Integrated one-time forming removes secondary cutting, drilling and polishing. Low failure rate and high finished rate help manufacturers undertake large PV project orders and strengthen competitiveness in the renewable energy supply chain.
Wide Application Range
Profiles made by this PV support bracket roll forming machine serve as the foundational support for photovoltaic power projects:
Utility-scale ground-mounted solar power plants
Rooftop PV systems for factories, warehouses and commercial buildings
Solar carport and solar canopy mounting structures
Agricultural solar greenhouse PV support frames
Energy storage station metal support structures
Distributed household photovoltaic mounting brackets
FAQ
What kinds of PV bracket profiles can this machine produce?
It can produce C channel, U channel, Z purlin and solar mounting rails, the most widely used profiles for PV support systems. Custom profiles, hole sizes and hole spacing are available. Our engineering team designs roller tooling according to your technical drawings or physical samples.
Which raw materials are compatible with this roll forming machine?
It is mainly designed for hot-dipped galvanized steel coil and PPGI. Aluminum coil is also available for lightweight solar brackets. The roller surface treatment can be adjusted to protect anti-corrosion coating. The applicable material thickness is from 1.2mm to 3.0mm.
What are the punching and cutting accuracy?
Servo punching system keeps hole position tolerance within ±0.5 mm, which meets assembly requirements of solar panel brackets. Flying hydraulic cutting controls length tolerance within ±1 mm, ensuring finished brackets can be directly used for site installation without extra trimming.
What warranty and after-sales services do you offer?
We provide 12-month full machine warranty and lifelong online technical support. Within warranty period, non-human damaged spare parts are supplied free of charge. Overseas on-site installation, commissioning and operator training services are available. Our technical team offers 24-hour online support to solve machine faults quickly.
Can we add extra automatic devices to the production line?
Yes. Optional attachments include automatic stacking machine, automatic bundling system, coil car and rotary punching unit. We provide turnkey solutions according to your factory space, daily output target and budget to build a full-automatic PV bracket production workshop.
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