Cable Tray Making Machine

Cable Tray Making Machine

The Cable Tray Making Machine is used to manufacture metal cable trays and cable management sections from continuous steel coil. The formed products provide a mechanical route for power cables, control cables, communication lines, and other wiring systems in industrial and commercial installations.
Unlike closed electrical enclosures, a cable tray relies on a formed base and side walls to carry cables while allowing ventilation and convenient access during installation. The production line can therefore be configured for different tray widths, side-wall heights, perforation patterns, and load requirements.
The machine can process galvanized steel, stainless steel, pre-painted steel, and other suitable sheet materials.
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Description
Technical Parameters

Hangzhou IUWON Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of cable tray making machine in China. With abundant experience, we warmly welcome you to buy high quality cable tray making machine from our factory. Good service and reasonable price are available.

 

Tray Structure & Load-Carrying Geometry

Cable tray dimensions are determined not only by overall width but also by the relationship between the bottom panel and side walls. Deeper side walls can increase the section's resistance to bending, while ribs, beads, or folded edges can further reinforce the tray without requiring excessive material thickness.

The forming system can produce different tray constructions, including:

Perforated cable trays

Solid-bottom trays

Ladder-type tray components

Slotted cable trays

Raceway sections

Heavy-duty cable trays

Cable tray side rails and covers

For perforated designs, holes can be produced at predefined intervals before or during the forming process. The punching pattern can be selected according to cable fixing requirements, ventilation needs, and connection hardware.

cable tray making machine

 

Cable Tray Machine Parameters

Parameter Typical Specification
Material Galvanized Steel / Stainless Steel / Pre-Painted Steel
Material Thickness 0.80–3.00 mm
Tray Width 50–800 mm
Side Wall Height 30–150 mm
Coil Width According to Tray Size
Forming Speed 6–18 m/min
Forming Stations 14–24
Shaft Diameter 70–90 mm
Shaft Material 40Cr
Roller Material GCr15 / 45# Steel
Main Motor 11–30 kW
Transmission Gearbox
Punching Hydraulic / Servo
Cutting Hydraulic Cut-Off
Length Control Encoder + PLC
Control System PLC + Touchscreen
Power Supply 380 V / 50 Hz / 3 Phase

 

 

Perforation & Connection Preparation

Many cable tray systems use perforated bottoms or side walls. These openings reduce material weight, improve ventilation, and provide multiple points for cable ties and fixing accessories.

The punching unit can be selected according to the tray's hole shape and spacing. Round holes, elongated slots, and customized openings can be incorporated into the production program. For high-volume production, servo-controlled punching provides synchronized positioning between the hole pattern and the tray length.

Connection areas can also be prepared during production where the tray design requires regularly spaced joining holes. This reduces the amount of drilling required during installation and allows sections to be connected using standard tray hardware.

 

Production Line Configuration

Section Available Configuration
Decoiler Manual / Hydraulic
Coil Capacity 3–8 Tons
Leveling 5–7 Roller Unit
Entry Alignment Adjustable Guide System
Punching Servo / Hydraulic
Hole Pattern Programmable
Forming Unit Customized Tray Tooling
Reinforcement Beading Optional
Cutting Stop / Flying Cut-Off
Measuring Encoder
Drive Gearbox Transmission
Discharge Run-Out Conveyor
Control PLC + HMI
Tray Cover Tooling Optional Separate Tool Set

 

 

Applications in Cable Management Systems

The finished trays are installed on walls, ceilings, floors, cable bridges, equipment structures, and support frames to organize and protect cable routes.

Typical applications include:

Industrial Plants
Used for power distribution, instrumentation, automation, and control cables around production equipment.

Commercial Buildings
Cable trays provide organized routes for electrical and communication wiring in offices, shopping centers, and large buildings.

Data & Communication Facilities
Perforated and ventilated tray sections can be used for structured cabling and communication infrastructure.

Power Infrastructure
Heavy-duty tray sections can carry larger groups of power cables in substations, utility facilities, and electrical rooms.

Infrastructure Projects
Cable management systems are also used in tunnels, transportation facilities, airports, and other large installations.

The tray configuration can be selected according to cable quantity, cable weight, support spacing, environmental conditions, and available installation space. Width and side-wall height can therefore vary substantially between projects.

 

Tray Design & Production Options

Different cable management systems require different tray constructions. A light-duty communication installation may use a narrow perforated tray, while power installations can require thicker steel, deeper side walls, and reinforced bottom sections.

The machine can be designed around the required tray geometry, with the following factors determining the final configuration:

 

Design Requirement Machine Consideration
Tray Width Roller working width
Side-Wall Height Forming pass arrangement
Material Thickness Forming force
Load Requirement Reinforcement geometry
Hole Shape Punching die
Hole Pitch Punching control
Tray Length Cut-off programming
Joint Design Connection-hole arrangement
Surface Treatment Material and roller selection
Production Volume Line-speed configuration

 

For galvanized cable trays, the forming tooling can be finished to reduce unnecessary surface damage. For stainless steel or heavier materials, the machine structure and drive system can be selected according to the additional forming load.

The line can also be arranged to produce several tray sizes with dedicated tooling sets, allowing manufacturers to maintain separate profile geometries for light-duty, medium-duty, and heavy-duty cable management applications.

 

 

 

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