Perforted Cable Tray Roll Forming Machine

Perforted Cable Tray Roll Forming Machine

Our Perforated Cable Tray Roll Forming Machine is a professional fully automatic cold roll forming line specially built to manufacture perforated cable trays widely used for cable management and heat dissipation.
The complete line consists of hydraulic decoiler, leveling unit, servo feeding system, continuous online punching station, multi-pass roll forming section, flying cutting device and automatic material receiving table. In one continuous workflow, the machine finishes coil unwinding, sheet flattening, hole punching, profile forming, fixed-length cutting and discharging. It can process hot-dipped galvanized steel, cold rolled steel and stainless steel coil. The perforated design of finished trays delivers excellent ventilation and heat dissipation, which is critical for power and data cable systems.
This production line is ideal for metal fabrication factories to mass-produce standard perforated cable trays, reduce secondary punching work, cut labor costs and guarantee consistent profile quality for global electrical and infrastructure projects.
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Description
Technical Parameters

Hangzhou IUWON Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of perforted cable tray roll forming machine in China. With abundant experience, we warmly welcome you to buy custom made perforted cable tray roll forming machine from our factory. Good service and reasonable price are available.

 

Perforted Cable Tray Roll Forming Machine Professional Technical Parameters 

 

Technical Item Detailed Specification
Suitable Raw Material Hot-dipped galvanized steel, cold rolled steel, stainless steel
Material Thickness Range 0.8mm – 2.0mm
Tray Width 100mm – 600mm (customizable)
Side Wall Height 50mm – 150mm (customizable)
Forming Stations 16 – 22 stations (customized based on profile)
Production Speed 8 – 18 m/min
Roller Material GCr15 bearing steel, quenched and tempered, hard chrome plated
Perforation Position Tolerance ±0.5mm
Cut-to-length Tolerance ±1mm
Main Motor Power 37KW
Control System PLC + Touch Screen HMI
Decoiler Load Capacity 3~5 tons hydraulic decoiler
Voltage & Frequency 380V / 415V / 480V, 50/60Hz, 3-phase

 

 

Core Perforted Cable Tray Roll Forming Machine Features
 

 

Integrated Perforating & Forming with High Precision

Different from ordinary solid cable tray equipment, this machine integrates online continuous perforating function. Servo synchronous feeding ensures uniform hole layout and high positioning accuracy at ±0.5mm. Multi-stage gradual roll forming prevents sheet cracking, surface scratches and coating peeling. Hard chrome plated rollers maintain stable forming performance during long continuous production, ensuring each perforated tray meets dimension requirements for electrical installation.

Fully Automatic Continuous Operation

The whole line adopts PLC intelligent control system with human-machine touch screen. Operators set tray width, side height, hole pattern and cutting length directly on the interface. The machine runs unwinding, leveling, perforating, forming and flying cutting automatically. It supports automatic product counting and real-time fault alarm. Flying shear cutting works without stopping the line, greatly lifting production capacity and lowering manual operation errors.

Customizable Hole Patterns & Tray Sizes

We customize perforation shapes, hole spacing and hole layouts according to client drawings. The production line can produce different widths and heights of perforated cable trays by adjusting roller sets and punching molds. It supports quick size changeover to meet varied demands from electrical contractors and engineering projects.

Heavy-Duty Frame & Low Maintenance

The machine base uses thick steel plate welded construction with high rigidity and anti-vibration capability. High-precision gearbox transmission enables stable and low-noise operation. All key electrical components adopt well-known international brands. Modular structural design simplifies routine inspection and spare part replacement, helping you reduce long-term factory maintenance expenses.

High Efficiency & Economic Benefits

Maximum production speed reaches 18 m/min for large batch manufacturing. Combined perforating and forming eliminates separate punching procedures. High finished product yield and low failure rate help manufacturers fulfill bulk orders for construction and power projects and gain advantages in the cable management product market.

 

Perforted Cable Tray Roll Forming Machine
 
 

Wide Application Range

Perforated cable trays produced by this roll forming machine are widely used for cable routing and heat dissipation in multiple industries:

Commercial & residential high-rise building electrical systems

Industrial workshops, factories and warehouse power distribution

Data centers, server rooms and communication base stations

Municipal power engineering and subway projects

New energy power plants including solar and wind farm cable layout

Hospital, airport and large shopping mall electrical wiring projects

 

FAQ

What products can this perforated cable tray roll forming machine produce?

This line mainly manufactures perforated cable trays with ventilation holes. It can also produce matching tray covers. Hole shapes, hole pitch and tray dimensions can be customized. We design roller tooling and punching molds according to your profile drawings or samples.

What metal materials can the machine process?

It can process hot-dipped galvanized steel, cold rolled steel and stainless steel coil. Applicable material thickness ranges from 0.8mm to 2.0mm. Special roller surface treatment can be provided to protect the galvanized coating from scratches.

What are the accuracy standards for punching and cutting?

The servo perforating system keeps hole position tolerance within ±0.5mm. Flying hydraulic cutting controls finished tray length tolerance within ±1mm. Such precision ensures trays fit on-site installation without further trimming.

What is your warranty and after-sales service?

We provide 12-month warranty for the whole machine and lifelong online technical support. Non-human damaged spare parts are free within the warranty period. Overseas on-site installation, commissioning and operator training are available. Our engineering team provides 24-hour online technical support.

Can I add extra automatic accessories for this production line?

Yes. Optional attachments include automatic stacking machine, coil car, waste material collection device and bundling unit. We provide turnkey solutions according to your factory space, daily output target and budget.

 

 

 

 

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