Hangzhou IUWON Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of highway guardrail machine in China. With abundant experience, we warmly welcome you to buy custom made highway guardrail machine from our factory. Good service and reasonable price are available.
Highway Guardrail Machine Parameters
The following published YG-series specifications provide a reference for initial model selection. Final parameters require confirmation against the selected configuration.
|
Parameter |
YG-310 |
YG-506 |
YG-310/506 |
|---|---|---|---|
|
Profile |
2-wave |
3-wave |
2-wave and 3-wave |
|
Steel thickness |
2.0–3.2 mm |
To be confirmed |
2.0–4.0 mm |
|
Maximum forming speed |
12 m/min |
15 m/min |
20 m/min |
|
Roller material |
GCr15 |
GCr15 |
D2 |
|
Transmission |
Chain |
Gearbox + Cardan shaft |
Gearbox + Cardan shaft |
|
Control system |
PLC |
PLC |
PLC |
|
Forming motor |
22 kW |
2 × 30 kW |
2 × 37 kW |
|
Leveling motor |
2.2 kW |
5.5 kW |
5.5 kW |
|
Hydraulic station |
11 kW |
15 kW |
15 kW |
|
Total power |
35.2 kW |
80.5 kW |
94.5 kW |
Source: The published YG-506 thickness entry is malformed, so its supported material range must be confirmed by IUWON.
Maximum forming speed does not represent guaranteed finished output. Material thickness, punching, cutting, changeovers, and handling all affect production capacity.
Highway Guardrail Machine Description
|
Production Requirement |
Key Consideration |
|---|---|
|
W-beam production |
Confirm cross-section dimensions, flange geometry, and hole layout |
|
Thrie-beam production |
Confirm profile geometry, material thickness, and tooling |
|
Multiple profiles |
Check tooling changes and setup time |
|
Custom profiles |
Provide approved drawings before machine design |
A combined-profile configuration may reduce the need for separate production equipment. However, buyers should confirm whether profile changes require replacement roller sets, punching tools, or mechanical adjustments.
Quality Standards
The finished guardrail must meet the dimensions and acceptance requirements specified by the project.
|
Inspection Item |
Requirement to Confirm |
|---|---|
|
Profile dimensions |
Width, depth, and cross-section tolerances |
|
Hole layout |
Diameter, spacing, and edge distance |
|
Beam length |
Required length and allowable deviation |
|
Straightness |
Project-specific alignment tolerance |
|
Surface finish |
Acceptable scratches, dents, and coating damage |
|
Joint fit |
Compatibility with connecting beams and installation hardware |
For safety-critical road barriers, machine capability alone does not certify the finished guardrail system. Confirm the applicable local or project standard, required testing, and acceptance documents before ordering.
Machine speed should be evaluated alongside the complete production cycle. A line with a higher maximum speed may not deliver more finished beams per shift if punching, cutting, or material handling limits output.
Before selecting a model, confirm:
- Required beam length and daily production target
- Steel grade and thickness
- Punching cycle and hole pattern
- Changeover time between profiles
- Available operating hours per shift
- Finished-beam collection and stacking arrangements
Ask the supplier to estimate accepted finished beams per hour or per shift under clearly defined operating conditions. This provides a more useful basis for comparing quotations than forming speed alone.
Investment Costs
The machine price should be assessed against the complete production scope.
|
Cost Item |
Details to Confirm |
|---|---|
|
Main machine |
Supported profiles and thickness range |
|
Roller tooling |
Included profile sets and optional tooling |
|
Punching system |
Punching units and dies |
|
Cutting system |
Cutting method and length range |
|
Coil handling |
Decoiler capacity and loading requirements |
|
Finished-product handling |
Run-out tables and stacking equipment |
|
Electrical system |
Voltage, frequency, and control functions |
|
Installation |
Commissioning and technical support |
|
Spare parts |
Included wear parts and replacement components |
Compare suppliers using the same drawings, material specifications, automation requirements, and acceptance criteria. A lower initial price may not represent a lower total investment if essential equipment is excluded.
Factory Layout
Guardrail production requires space for both the equipment and the long finished beams.
Before installation, check:
- Available floor length and machine footprint
- Coil storage and loading access
- Crane or forklift access
- Finished-product storage and inspection areas
- Electrical supply and cable routing
- Operator access and maintenance clearance
The layout should cover the complete material flow from coil loading to finished-beam collection. Handling restrictions can affect the final equipment arrangement and operating efficiency.
Purchase Requirements
A clear technical agreement helps prevent differences between the ordered machine and the required finished product.
Confirm these details before placing an order:
- Product drawings: Approved dimensions for each guardrail profile.
- Material specifications: Steel grade, thickness, and relevant mechanical properties.
- Tooling scope: Included roller sets and punching dies.
- Output target: Expected finished pieces per shift and assessment conditions.
- Inspection criteria: Dimensional tolerances and hole-position requirements.
- Trial production: Sample production and inspection procedures.
- Supply scope: Auxiliary equipment, installation, spare parts, and documentation.
If the project requires a national road safety standard or independent product testing, specify the applicable requirements and responsibilities in the contract.
FAQ
Can One Machine Produce W-Beam and Thrie-Beam Profiles?
Some configurations are designed for both profiles. Compatibility depends on the approved drawings, tooling arrangement, and changeover method.
How Do I Confirm Steel Thickness Compatibility?
Provide the material grade, thickness range, available mechanical properties, and profile drawings. The supplier should confirm the machine's capacity against these specifications.
How Should Production Capacity Be Compared?
Compare expected finished beams per hour or shift under stated operating conditions. Maximum forming speed alone does not account for punching, cutting, changeovers, and handling.
Does the Machine Certify Guardrail Compliance?
No. The machine produces beams to the agreed specification. Final compliance depends on product design, materials, manufacturing quality, and any testing or certification required by the project.
Request a Quotation
To evaluate a suitable configuration, provide IUWON with:
- W-beam or Thrie-beam drawings
- Steel grade and thickness range
- Hole layout and finished lengths
- Required output per shift
- Number of profiles to be produced
- Factory electrical supply and available space
IUWON can use these details to assess the machine configuration, tooling, punching and cutting systems, and auxiliary equipment required for your production project.
Contact IUWON to discuss your highway guardrail production requirements and request a quotation.
Customize Your Highway Guardrail Machine
Hot Tags: highway guardrail machine, China highway guardrail machine manufacturers, suppliers, factory, guardrail post roll forming machine, guardrail roll forming machine, highway guardrail making machine, highway guardrail roll forming machine manufacturers, Municipal road guardrail roll forming machine, road guardrail roll forming machine
