Solar Uni Strut Channel Making Machine

Solar Uni Strut Channel Making Machine

The Solar Uni Strut Channel Making Machine is a dedicated roll forming line engineered exclusively for manufacturing international standard slotted unistrut channels widely adopted in solar panel mounting assemblies.
Unlike multi-purpose solar bracket roll forming machines that produce varied C, U and Z profiles for main load-bearing frames, this production line is optimized for the 41-series slotted uni strut profile, the universal modular support channel preferred by global solar EPC contractors.
The full line integrates hydraulic decoiler, precision leveling station, servo synchronized slot punching unit, multi-pass anti-springback roll forming system, servo flying cutting and automatic stacking table. The machine forms continuous standard slotted holes along the profile body. The finished uni strut channels feature consistent inner cavity dimensions and fixed slot pitch, allowing seamless fit with standard spring nuts, PV clamps and bolts without custom modification.
It can process hot-dipped galvanized steel, Al-Mg-Zn coated steel and pre-galvanized coils.Thanks to standardized dimensional control, the strut enables flexible on-site adjustment of solar panel tilt and spacing, which is the biggest advantage compared with conventional solid PV bracket profiles.
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Description
Technical Parameters

Hangzhou IUWON Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of solar uni strut channel making machine in China. With abundant experience, we warmly welcome you to buy custom made solar uni strut channel making machine from our factory. Good service and reasonable price are available.

 

Solar Uni strut Channel Making Machine Professional Technical Parameters

 

Technical Item Detailed Specification
Main Production Profile 41-series Solar Uni Strut:41×21,41×41,41×62,41×82
Suitable Raw Material HDG hot-dipped galvanized steel, Al-Mg-Zn steel, pre-galvanized steel
Material Thickness 1.5mm – 3.5mm
Hole Type Continuous standard elongated slotted holes
Forming Stations 22–26 stations with springback compensation
Production Speed 9 – 16 m/min
Roller Material GCr15 bearing steel, fully hardened + hard chrome plating
Slot Position Tolerance ±0.3mm
Cut-to-length Tolerance ±0.8mm
Control System Full servo synchronous PLC + Touch Screen HMI
Decoiler Load Capacity 5 tons hydraulic decoiler
Voltage & Frequency 380V/415V/480V,50/60Hz,3-phase

 

 

Core Solar Uni strut Channel Machine Features

 

International Unistrut Standard Modular Design

This machine is calibrated strictly to global unistrut specifications. All profile opening size, groove geometry and slot spacing maintain universal interchangeability. Unlike generic PV bracket profiles, the finished uni strut works directly with internationally standard solar fasteners. Installers can slide clamps and spring nuts freely along the slotted channel to adjust solar panel positions on site.

01

Anti-Springback Forming for Thick High-Strength Coil

Solar uni strut needs excellent straightness and stable opening dimension to bear wind and snow load. The roll forming stations adopt multi-stage gradual rolling with built-in springback compensation. When forming thick HDG and Al-Mg-Zn steel, it effectively prevents profile twisting and opening deformation, ensuring uniform mechanical performance for outdoor PV mounting.

02

Precision Servo Slotted Hole Punching

Equipped with servo feeding and inline punching system, it produces continuous elongated slots with tight ±0.3mm position tolerance. Uniform slot distribution is the core feature of uni strut, supporting flexible assembly. No secondary drilling is required after production, greatly saving post-processing labor for your factory.

03

Coating Protection for Outdoor Anti-Corrosion Profiles

Special polished and chrome-plated roller surface avoids scratches and zinc coating peeling during roll forming. The galvanized and alloy coating of finished uni strut remains intact, delivering long anti-corrosion lifespan in coastal areas, high humidity and open-air solar farms.

04

Stable Batch Consistency for EPC Bulk Orders

This is a dedicated unistrut production line instead of a multi-profile universal machine. The fixed tooling setup minimizes dimension fluctuation in mass production. It is perfectly suited for factories supplying standardized strut kits for large-scale solar EPC export orders.

05

 

Solar Uni strut Channel Making Machine
 
Wide Application Range
 

Uni strut channels manufactured by this machine serve as modular adjustable support components for renewable energy and industrial projects:

Rooftop distributed PV mounting systems

Solar carport and solar canopy adjustable support frames

Ground solar farm secondary modular support structures

Mechanical equipment fixing and pipeline support

Electrical cable support and instrumentation mounting

Energy storage cabinet adjustable bracket assemblie.

FAQ

What profiles can this Solar Uni Strut Channel Making Machine produce?

It mainly manufactures the popular international 41-series slotted uni strut channel, including 41×21,41×41,41×62 and 41×82. Custom slot pitch and special cross-section strut can be developed according to your engineering drawings.

What is the key difference between this machine and Solar Panel Mounting Structure Roll Forming Machine?

The Solar Panel Mounting Structure roll forming machine is multi-functional, which can produce various C, U, Z purlins and solid support rails for main load-bearing frames. While this uni strut machine is purpose-built for slotted modular unistrut channel. It focuses on precise elongated slot punching and standardized cavity size to realize freely adjustable assembly, targeting modular solar mounting kits.

Are finished uni struts compatible with global standard solar mounting accessories?

Yes. The profiles are manufactured following international unistrut standards. The grooves and slotted holes match standard spring nuts, M10/M12 bolts and PV clamps from global suppliers, ready for direct installation without modification.

Can the machine process hot-dipped galvanized steel for outdoor solar projects?

Yes. The equipment is optimized for HDG and Al-Mg-Zn anti-corrosion steel coils. The reinforced roller and special surface treatment protect the metal coating during forming, suitable for long-life outdoor solar applications.

What warranty and technical services do you supply?

We offer 12-month full machine warranty and lifelong technical support. We provide overseas on-site installation, commissioning and profile calibration service to guarantee your produced uni strut always meets international standard requirements. 24-hour online technical support is available for troubleshooting.

 

 

 

 

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