Solar Strut Roll Forming Machine

Solar Strut Roll Forming Machine

The solar strut roll forming machine is a continuous production line designed to manufacture slotted strut channels (C/U-channel profiles) from galvanized or pre-painted steel coil.
These channels are the core structural components of solar panel mounting systems, providing the rails and brackets that support photovoltaic arrays on ground-mounted farms and rooftop installations.The whole line runs as a single automated pass: uncoiling, leveling, hydraulic or servo punching of slotted holes, progressive cold roll forming, precision cutting and output. Because the profile is formed step by step at room temperature through multiple roller stations, every finished channel keeps consistent dimensions, clean edges and an intact zinc coating.
A PLC-controlled system with a touch-screen HMI allows one operator to manage the entire line, set cutting lengths, count pieces and monitor production in real time. The machine replaces slow manual shearing-bending-punching workshops with a turnkey solution that significantly raises output and reduces labor and material waste — a standard investment for solar racking manufacturers and structural steel processors.
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Description
Technical Parameters

Hangzhou IUWON Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of solar strut roll forming machine in China. With abundant experience, we warmly welcome you to buy custom made solar strut roll forming machine from our factory. Good service and reasonable price are available.

 

Solar strut Roll Forming Machine Technical Parameters

Technical Item Specification
Processed Materials Pre-galvanized steel, HDG steel, Al-Mg-Zn steel
Material Thickness 1.2mm – 3.0mm
Common Strut Profiles Standard 41 series solar strut channels
Forming Stations 20–24 customized forming stations
Production Speed 10–18 m/min
Roller Material GCr15 bearing steel, hardened and chrome plated
Punching Tolerance ±0.4mm
Cutting Length Tolerance ±1mm
Control System PLC + Full touch screen intelligent control
Driving System Synchronous gearbox drive
Decoiler Capacity 5 tons hydraulic decoiler
Working Voltage 380V/415V/480V, 50/60Hz

 

Core Solar strut Roll Forming Machine Features

Precision Section Forming & Zero Distortion

Adopting gradual multi-level rolling technology, the machine effectively eliminates material springback common in solar strut production. The reinforced roller structure ensures uniform section size, flat surface and excellent straightness. All finished strut channels maintain stable mechanical performance for long-term outdoor load-bearing use.

High-Precision Standard Slot Punching

Equipped with high-speed servo feeding and hydraulic punching system, the equipment provides highly consistent hole pitch and slot position accuracy. Standard slotted patterns enable flexible installation and free adjustment of solar panels, clamps and mounting accessories on construction sites.

Full Automatic One-Time Forming

The entire production process runs automatically without manual intervention. From coil feeding to finished product cutting and output, all procedures are synchronized by intelligent PLC system. Automatic counting and fault self-diagnosis functions reduce labor cost and minimize production errors.

Complete Coating Protection & Anti-Corrosion Performance

The specially polished roller surface avoids coating peeling, scratches and metal damage during cold forming. The original anti-corrosion layer of galvanized and alloy steel is fully preserved, ensuring the finished solar struts adapt to harsh outdoor environments, coastal humidity and long-term UV exposure.

 

Solar strut Roll Forming Machine
 
 

Application Range

Solar strut profiles produced by this machine are widely used for adjustable and fixed support structures in renewable energy and industrial fields:

Rooftop photovoltaic mounting systems

Solar carport and solar canopy support structures

Ground solar farm auxiliary mounting frames

Distributed residential and commercial PV projects

Electrical equipment support and cable tray fixing systems

Mechanical engineering modular support frameworks

 

FAQ

What kind of products can this solar strut forming machine make?

This machine is specialized in producing standard solar strut channels, including slotted and plain 41-series strut profiles. These profiles are widely used for adjustable solar mounting brackets, equipment supports and modular construction frames. Custom profile sizes and hole patterns are also available.

What materials can this equipment process?

It is compatible with pre-galvanized steel, hot-dip galvanized steel and Al-Mg-Zn high anti-corrosion steel. These materials are the most commonly used raw materials for outdoor solar components, ensuring long service life and strong weather resistance.

Are the finished solar struts compatible with standard solar accessories?

Yes. All profile dimensions and slot positions are manufactured according to international industry standards. The finished struts perfectly match standard spring nuts, bolts and PV clamps, allowing fast assembly and flexible position adjustment during solar installation.

Is this machine suitable for large batch commercial production?

Absolutely. With a stable production speed up to 18m/min, intelligent synchronous control and low maintenance design, this line is fully built for mass commercial production. It delivers consistent-quality struts for large solar project orders and bulk wholesale supply.

What after-sales support do you provide?

We provide 12-month full machine warranty, lifelong technical guidance and 24-hour online after-sales service. Overseas installation, commissioning and worker training are available. We also offer long-term equipment calibration and customized tooling upgrade services.

 

 

 

 

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