Hangzhou IUWON Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of highway guardrail making machine in China. With abundant experience, we warmly welcome you to buy custom made highway guardrail making machine from our factory. Good service and reasonable price are available.
Highway Guardrail Making Machine Specifications
The following published IUWON YG-series data provides a starting point for equipment selection. Final specifications must be confirmed against the approved product drawings.
|
Parameter |
YG-310 |
YG-506 |
YG-310/506 |
|---|---|---|---|
|
Guardrail profile |
2-wave |
3-wave |
2-wave and 3-wave |
|
Steel thickness |
2.0–3.2 mm |
Confirm with IUWON |
2.0–4.0 mm |
|
Maximum forming speed |
12 m/min |
15 m/min |
20 m/min |
|
Roller material |
GCr15 |
GCr15 |
D2 |
|
Transmission |
Chain |
Gearbox + Cardan shaft |
Gearbox + Cardan shaft |
|
Control system |
PLC |
PLC |
PLC |
|
Forming motor |
22 kW |
2 × 30 kW |
2 × 37 kW |
|
Leveling motor |
2.2 kW |
5.5 kW |
5.5 kW |
|
Hydraulic station |
11 kW |
15 kW |
15 kW |
|
Total power |
35.2 kW |
80.5 kW |
94.5 kW |
Material Utilization
Raw steel dominates the overall cost of guardrail production. Your roll former setup needs to be matched to your incoming coil and target profile geometry.
Carry out these material checks ahead of production:
- Steel grade: Match the material's mechanical properties to forming demands.
- Gauge range: Confirm the machine's minimum and supportable maximum thickness.
- Coil specs: Lock in strip width, coil weight and coil physical dimensions.
- Blank development: Compute the needed strip width from the approved section sketch.
- Surface finish: Define coating standards and permitted surface defects.
Precise strip width and steady material feed lower scrap rates. Pilot runs are required to validate profile shape and hole location before full production starts.
Line Configuration
The equipment arrangement should reflect the production process and the customer's handling requirements.
| Unit | Production Purpose |
|---|---|
| Decoiler | Unwinds and feeds steel coils |
| Leveling unit | Removes coil bend prior to forming |
| Feeding system | Aligns and advances the steel strip |
| Punching equipment | Punches holes per drawing layout |
| Roll forming unit | Shapes strip into guardrail section |
| Cutting system | Cuts profiles to target beam lengths |
| Run-out equipment | Supports finished beams at discharge |
| PLC control cabinet | Manages line sequences and production settings |
Highway Guardrail Making Machine Planning
A production target should be based on finished, accepted beams rather than maximum forming speed alone.
For example, a factory producing several beam lengths or profiles may lose operating time during tooling changes, material loading, inspection, and product handling. A line designed around a single high-volume profile may therefore perform differently from one serving varied orders.
When evaluating capacity, establish:
| Planning Factor | Required Information |
|---|---|
| Production demand | Total order quantity, target output (pcs / meters) per shift |
| Product range | Profile variants and material thicknesses to be processed |
| Beam size | Standard lengths and non-standard custom dimensions |
| Changeover cycle | Machine setup time when switching between different specifications |
| Operating time | Planned daily and monthly production hours |
| Material handling | Available workers, lifting tools and on-site storage space |
Ask IUWON to estimate output using your actual material and profile specifications. This gives your team a more practical basis for planning delivery dates and production costs.
Operating Costs
When comparing machine quotations, assess the cost of operating the complete line rather than focusing only on the initial purchase price.
|
Cost Factor |
What to Evaluate |
|---|---|
|
Electrical consumption |
Installed power and expected operating conditions |
|
Tooling |
Initial sets and replacement requirements |
|
Scrap |
Material loss during setup and production |
|
Labor |
Coil loading, inspection, and beam handling |
|
Maintenance |
Lubrication, hydraulic components, tooling, and wear parts |
|
Downtime |
Changeovers, adjustments, and maintenance interruptions |
The total operating cost depends on the production mix, material prices, utilization rate, and factory operating practices. A supplier should provide enough technical detail for the buyer to estimate these costs realistically.
Installation Requirements
Complete site preparation and align all on-site specifications with your supplier prior to machine delivery. Measure the total usable length of your workshop and calculate the floor space the unit occupies. Reserve unobstructed routes to feed steel coils into the machine and extract formed beam outputs safely. Verify site power specifications including voltage, frequency and phase configuration. Set aside dedicated zones for raw stock storage, finished goods staging and quality inspection. Mark clear walkways for operators and reserve clearance space for routine maintenance work. Lock in schedules for on-site installation, machine commissioning and hands-on operator training.
Finished guardrail beams feature extended lengths. For this reason, you need to design product run-out sections and storage zones adjacent to the forming line. Even if the roll former itself meets your throughput target, production will be bottlenecked if material handling space is inadequate.
FAQ
Can One Machine Produce Two-Wave and Three-Wave Guardrails?
IUWON lists a combined YG-310/506 configuration for both profile types. Confirm the tooling arrangement, changeover procedure, and supported material range for your drawings.
Can the Machine Process Different Steel Thicknesses?
The supported range depends on the selected model and its configuration. Provide the steel grade, thickness range, and relevant mechanical properties so IUWON can confirm suitability.
Can Finished Beam Lengths Be Customized?
The cutting arrangement can be specified according to the required product lengths. Confirm the length range, cutting method, and applicable tolerances before ordering.
What Information Is Needed for a Quotation?
Provide the guardrail drawings, steel specifications, hole layout, finished lengths, expected production volume, and required automation level. These details help determine the appropriate machine and tooling configuration.
Request a Quotation
IUWON can evaluate a highway guardrail production line according to your intended product range and factory requirements.
To support a project-specific proposal, please provide:
- Approved W-beam or Thrie-beam drawings
- Steel grade and thickness
- Coil dimensions and weight
- Punching layout and finished beam lengths
- Expected output per shift
- Required auxiliary equipment and automation
Contact IUWON to discuss your guardrail manufacturing project and request a technical proposal.
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